General Mechanical

General Mechanical

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Residual Stress during TIG welding

    • saransh.verma2810
      Subscriber

      I am conducting a TIG welding analysis to calculate residual stress.
      first i calculated Temperature in transient thermal using convection, radiation and moving heat source.
      Then this temperature was used a input in transient structural to calculate residual stress using fixed support as boundary condition.

      The graph of stress only shows tensile stress but not compressive stress.But residual stress do have compressive stress

      How can i correct it

      Please Help me

    • dlooman
      Ansys Employee

      Residual stress requires path-dependent nonlinear material properties (plasticity) and the elevated stress free temperature of the molten material.  The effect of molten material cooling is almost entirely tensile, so your result doesn't surprise me too much.  Are you plotting a signed quantity like SX or an unsigned quantity like SEQV?

    • saransh.verma2810
      Subscriber

      I am plotting Equivalent (von-Mises) Stress vs length 

      and the properties of materials are as followed

      Material

    • dlooman
      Ansys Employee

      Since equivalent stress is unsigned you may be incorrectly assuming the stress is tensile.  You can't identify whether the stress is tensile or compressive with SEQV.  The material properties are good, but you still need to specify an elevated stress-free temperature for regions where the material has become molten.

    • saransh.verma2810
      Subscriber

      Where can I add elevated stress free temperature where material has become motlen like where can i find it in engineering data 
      and which stress type should use to get desired results  

    • dlooman
      Ansys Employee

      In the details for the body you can specify the "Reference Temperature."  A "Normal Stress" like SX, SY or SZ would be signed.

    • saransh.verma2810
      Subscriber

      I am still not getting it like i should define reference temperature by body so what should be value of reference temperauture

      and now while taking normal stress the stress is entirely negative 

    • dlooman
      Ansys Employee

      It's not an exact science, but a temperature at which the molten material begins to have some strength.  If you don't taken into account the elevated reference temperature you are just applying a thermal expansion load which will naturally produce compression.  Are both ends of the pipe fixed in real life?

    • saransh.verma2810
      Subscriber

      How can i take elevated reference temperature like from where should i add it 
      and the ends of pip are fixed

       

    • saransh.verma2810
      Subscriber

      I tried giving it a elevated reference temperature where material has become motlen
      now the stress have become more high 

      Please Help me

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