General Mechanical

General Mechanical

Topics related to Mechanical Enterprise, Motion, Additive Print and more.

Geometry condensation with joints

    • Clarkt
      Subscriber

      Greetings,

      I am trying to perform a geometry condensation of an assembly consisting of two bodies. The connection between the two bodies should be modeled as a constant 6x6 stiffness matrix between two remote points. 

      The modal analysis was performed with MPC184 elements whose formulation is not supported by the geometry condensation feature. Using a bushing connection or a COMBI250 element is not sufficient because it covers only the diagonal terms of the stiffness matrix and in my case the off-diagonal terms do play an important role.

      Is there anything I could do to overcome this issue in Workbench? 

      Thanks in advance!

       

       

       

    • peteroznewman
      Subscriber

      I had some advice on a related topic in this discussion.

      If you share some more details about your model, you might get some suggestions specific to your model.

    • Erik Kostson
      Ansys Employee

       

       

       

       

       

      Hi

      By geometry condenstaion I assume here you mean about creating super elements via condensed parts.

      If that is the case then

      Use bushing type of joint (formulation: MPC and 6×6 matrix - needs radians as units) and that goes well with condensed parts (at least it runs with no errors)
      https://innovationspace.ansys.com/forum/forums/topic/how-to-parameterize-stiffness-coefficients-for-a-bushing-joint/

       

      All the best

      Erik

       

       

       

       

       

    • Clarkt
      Subscriber

      Thank you for your answers guys. To give you some further insight on the application, it's about a shaft and housing system and the matrix represents the bearing stiffness. Indeed, I am trying to derive a superelement using modal reduction.  So if I understand properly I should create a dummy line element that I will convert into MATRIX27. Then I should define bonded contacts between the line element's vertices and the shaft and bearing faces. Are there any recommendations regarding the bonded contact formulation? Should I go for MPC? If yes, with what constraint type?

      • Erik Kostson
        Ansys Employee

         

        Thiink best to skip Matrix27 – take that back as it is tricky to use.

        See below what I suggest:

         

        In workbench mech., create a bushing type of joint between parts (formulation: MPC – and 6×6 matrix in worksheet – needs radians as units to see 6×6) and that goes well with condensed parts (at least it runs with no errors) – I have tried it in 2024 R2 and worked

         

        All the best

        Erik

         

    • Clarkt
      Subscriber

      Dear Erik,

      Just tried exactly what you said but (surprisingly) it didn't work. Here's the message I got:

      This Condensed Part is invalid due to MPC formulation Bushing joint(s) completely contained inside the condensed part.

      Maybe it's because the joint is completely within the assembly that I am trying to reduce.

      What could go wrong with the matrix element?

      • Erik Kostson
        Ansys Employee

        Hi

         

        Tried it between two parts and it worked fine.

        Can you show a bit how you use the bushing between parts.

        All the best

        Erik

    • Clarkt
      Subscriber

      Here's what I've done so far. :

       

       

       

    • Erik Kostson
      Ansys Employee

       

      Hi

      Can not do like that.

      So create 4 different/separate condensed parts and not only one with all 4 bodies in it as that does not work.

      All the best

      Erik

       

    • Clarkt
      Subscriber

      Hi Erik,

      Thanks for your answer once again. Do you think that creating 4 matrices separately and then combining them (properly of course) into one would be equivalent to extracting the matrix from the complete assembly?

      Also, if I still need to go for the full assembly, the MATRIX27 method is the only way to go right?

    • Alfred Stanton
      Subscriber

      In your Workbench model, identify or create the two remote points where the connection is to be modeled.

      Use the MATRIX27 element in ANSYS Mechanical APDL, which supports a full 6x6 stiffness matrix (diagonal and off-diagonal terms).

      You can refer to this link: https://innovationspace.ansys.com/forum/forums/topic/2d-structural-analysis-of-a-rocket-fairing/snow rider 3d

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