General Mechanical

General Mechanical

Topics related to Mechanical Enterprise, Motion, Additive Print and more.

Brakedrum thermo- mechanical analysis

    • engr.rohan7
      Subscriber

      Hello community,

      I am doing a coupled field transient analysis of brakedrum.

      But, I am getting this error,

      Also, in force convergence plot, it is seen that the force convergence line goes below force criterion line but substeps don't converge (red circle region),

       I am looking to get total deformation and equivalent stress due to frictional heating in the brakedrum.

      I would also like to know how to get heat generation from the frictional contact and sliding and see the resultant temperature rise in coupled field transient?

      Regards,

      Rohan

       

    • Erik Kostson
      Ansys Employee

      Hi

      See our courses for more on contacts (search our webiste for more courses):

      https://innovationspace.ansys.com/product/fundamental-topics-in-contact/

      For contact convergence search the internet (one example):

      https://www.youtube.com/watch?v=O-qTAiE8Kdo

      Substeps more:

      https://www.padtinc.com/2011/11/08/you-dont-wanna-step-to-this-breaking-down-loadsteps-and-substeps-in-ansys-mechanical/

      As for your final quetion (heat generation from frictional..) see the help manual:

      https://ansyshelp.ansys.com/public/account/secured?returnurl=/Views/Secured/corp/v242/en/wb_wbtec/WBtecfricstir.html

      Or search there for example:

      Chapter 28: Friction Stir Welding (FSW) Simulation

      All the best

      Erik

    • engr.rohan7
      Subscriber

      Hello Erik,

      Thanks for sharing the above links on contact setup and substeps.

      I used the tips in my simulation but still I am getting the error as seen below,

      There are no N-R residual forces observed in solution information tree. What can be the reason for convergence failure in this case?

      I am looking forward to the solutions for this issue. 

      Regards,

      Rohan.

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