Glad there is some progress. I know with morphing, sometimes the mesh size does effect the success. Have you tried changing the Mesh morphing parameters? The defaults I show here are not a reference, just what was in my model when I pasted.
Not sure if you have access to the help but we explain what these options do there. 2.1.15. Solid Models (ansys.com)
If you do not have access to the help, then I can provide a bit of brief explanation. Please let me know. Thanks.
Regards Sean
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