General Mechanical

General Mechanical

Topics related to Mechanical Enterprise, Motion, Additive Print and more.

Error: An internal solution magnitude limit was exceeded

    • sonerulger
      Subscriber
    • sonerulger
      Subscriber
      By the way I tried every way to solve that I mean I read the discussions in forum which about the same problem but I couldn't solve that error.
    • sonerulger
      Subscriber
      I tried another solution offer like weak springs on/off, auto time stepping initial substepping 100 etc. but didn't work again. I'm trying to bend the pipe for a while and see the spring-bak effects.

    • peteroznewman
      Subscriber
      I recommend you take advantage of symmetry to cut your model size in half. Put a vertical plane through the axis of the center roller and cut all the geometry in half and delete or suppress half the bodies.
      Apply a symmetry boundary condition on every cut face, which is a Displacement of X=0. This immediately makes the problem more likely to solve because you have controlled 3 out of 6 Degrees of Freedom of the pipe. The cut face can't leave that plane.
      You could also repeat that with a vertical plane along the axis of the pipe. Cut everything left in half again and delete another half so you have a quarter model. This now removes more DOF from the pipe and the only freedom left on the vertical line of nodes at the intersection of the two planes is vertical. Note that you have to apply Z = 0 to all the newly cut faces.
      When you mesh the pipe, you need at least 8 linear elements through the thickness. You have one.
      You want to set the rollers to Rigid so you don't fill them with elements, you just mesh the surfaces that make contact.
      Whenever you do Frictional Contact, you must insert a Contact Tool and make sure all the contacts are closed. In the example below, this will fail to solve.
      The corrective action is to change the Interface Treatment to Adjust to Touch.
    • sonerulger
      Subscriber
      Dear Mr. Newman
      I changed the design completely. Also revised the parameters as you said. As soon as I get some results, I will leave comment here. Thank you.
      Regards.
    • sonerulger
      Subscriber
      Dear Mr. Newman
      Unfortuntely I got the same error again. I tried to make more basic the design. I need to see the all results of the pipe so I can't seperate the design. But I checked contacts via contact tool to make sure all the contacts are closed as you said. Also I added two rings to the pipe outlets. And added bars to those rings so I can remove them when the end of the process. But as you see I got errors again. This time there is no deformation on the plastic pipe. When you have time maybe you want to look at it. Thank you.
      Regards.

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