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Motor-CAD and experimental back-emf NOT MATCHING

    • marcoslaviolas
      Subscriber

      Hello everyone! I have 5 pp, 15 slots, conc. windings IPM motor, and I'm having issues at matching the results of Motor-CAD with the experimental ones, because this highly affects the On load tests  in correspondence of the rotor positions where the differences lay.

      I attach the model and the comparison of the phase and line-to-line voltage on an Open circuit test, and what I noticed is:

      1. the motor-CAD curve has "holes" at 90° and 270°, while in the lab test these are shown before 90° and 270°
      2. this happens for every phase on every electrical cycle
      3. the Motor-CAD back-emf is the same as the one calculated by "Simcenter MAGNET" that has been previously used to simulate the motor

      I uselessly tried to:

      • add static and dynamic eccentricity
      • slightly incline the magnetization of the PMs
      • add a skew angle
      • modify the .dxf file imported, making the magnet pockets different from each other (not symmetrical anymore)
      • double check all the materials and the geometry

      but I don't know if I'm still missing some other parameters to modify, so I ask you whether I'd better let it go or try to do something else.

       

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