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Fluids

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Simulation of melting of filament in FDM

    • H_E
      Subscriber

      Hi,

      I'm a beginner in Ansys and I would like to simulate the melting of a filament in the nozzle similar to the diagram attached. What models and boundary conditions should I use?

      Thanks.

    • DrAmine
      Ansys Employee
      Is the filament already molten as it escapes the nozzle?n
    • H_E
      Subscriber
      yes.n
    • DrAmine
      Ansys Employee
      And you want to simulate the domain outside the nozzle? Will the melt solidify?n
    • H_E
      Subscriber
      I want to simulate the domain inside the nozzle. I would like to observe the pressure, temperature and velocity distribution of the melt.n
    • DrAmine
      Ansys Employee
      Okay so only nozzle melt flow all liquid, right? n
    • H_E
      Subscriber
      The inlet is solid and it melts and flow out of the nozzle.n
    • DrAmine
      Ansys Employee
      So you might use solidification and Melting Model with a sort of pulling effect solid at the inlet section.n
    • H_E
      Subscriber
      How can I do that ? I tried to use velocity inlet and specifying the velocity magnitude and pressure outlet but the results seem to be incorrect. I also tried to specify the initial gauge pressure at the velocity inlet but it doesn't seem to have any effect on the pressure distribution.n
    • DrAmine
      Ansys Employee
      You might ignore at first ignore the mushy zone and not freeze the solid motion. Can you add more info?n
    • H_E
      Subscriber
      Below are the boundary conditions I set for this simulation:nVelocity inlet: velocity magnitude 0.001 m/s normal to boundary, temperature 300KnPressure Outlet: gauge pressure 0 PanWall: stationary wall, no-slip condition, temperature 543KnI get this pressure distribution but I expect a pressure change to occur at the nozzle tip (the section where there is a dimensional change).nI then tried to specify the initial gauge pressure of 1.64e6 Pa at the velocity inlet boundary condition window but I still get the same result.
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