We’re updating our badges platform. Badge issuance is temporarily paused, but all completions are being recorded and will be fulfilled once the platform is live. Thank you for your patience.
General Mechanical

General Mechanical

Topics related to Mechanical Enterprise, Motion, Additive Print and more.

how to claculate the contact area after deformation under sliding condition

    • chand1127
      Subscriber

       


       

    • peteroznewman
      Subscriber

      ANSYS employees are not permitted to open attachments.


      Please save each image into an individual image file. Copy the text and paste it into a Text Editor like Notepad. Copy it from there into the Post. Now use the Insert Image button in the Post to place the individual images into the post. By doing that, you allow ANSYS employees to help you.

    • chand1127
      Subscriber

       


       


      Hello everyone,


          Can anyone help me to calculate the contact area after deformation in the Transient Structural Analysis?


       


                                                                                                                                              


       


      As shown in the Figure 1, the length of the body1 (slider) is L1=1280 μm, the length of the body2 (fixed) is L= 5120 μm, breadth of the both top and bottom bodies is w1 = 640μm the maximum peak radius of the peak is r=80 μm respectively and surface peak apex (s) =25, sliding speed v=1.024 m/s, height of the peak is 100 μm and difference between the peaks is 0.256 μm.


          


      Pressure is applied on the top surface of the slider. Displacement is applied on the one face of the slider. Fixed support is applied to the bottom surface. In the simulation, the upper slider is set as the follower, and a uniform pressure (P) is received in the y-axis direction, the sliding speed (V) is given in the x-axis direction, and the lower slider is set as a smooth flat fixing member.


      When the upper and lower sliders are in contact, the upper slider is in contact with the smooth surface of the lower slider by the rough peak, and the upper and lower sliders generate heat due to friction when the relative motion is performed and the heat is concentrated on the surface portion of the peak contact. And the surface of the wave is transmitted to the surroundings and the interior. 


        


      In this, we will analyze the change of the contact surface of the upper slider and the internal value of the contact peak.


                                                         


                                                                                            Figure.4 Before loading Contact area status


      As shown in Figure.4, Before Loading the contact status is point contact, it’s radius is r=80 μm and it’s height of the peak is 100 μm and after loading the contact status is face contact after deformation as shown in below Figure.5.


                                                   


      Figure.5 After loading Contact area status


      How to calculate the contact area after deformation. 


       


       

    • chand1127
      Subscriber

      " alt=""> Fig.1  Conatact Gap 


       


      " alt="">Fig.2 r=80 μm ,h= 8μm.






      2.337608






      1.833496






      1.288224






      0.815752






      0.413325






      0.079117






      0






      0






      0






      peteroznewman
      Subscriber

      Export the contact pressure results including the nodal coordinates.


      In matlab, contour the zero pressure boundary, then measure the area within the zero pressure contour.

    • chand1127
      Subscriber

      Thank you, sir, I will approach your idea.


       
    • chand1127
      Subscriber

       Hello sir, In below i am attached my nodes and pressure values, if you don't mind can you help me how to plot the contour the zero pressure boundary, then measure the area within the zero pressure contour in the Matlab.


       





      Nodes
      Pressure (MPa)


      17955
      0


      17964
      0


      17973
      0


      17982
      64.956


      17991
      161.67


      18000
      396.65


      18009
      874.03


      18018
      1878.8


      18027
      2889.5


      18036
      2986.5


      18045
      2875


      18054
      3541.5


      18063
      2749.3


      18072
      2166.6


      18081
      873.91


      18090
      423.32


      18099
      174.42


      18108
      79.168


      18117
      0


      18126
      0


      18135
      0
    • peteroznewman
      Subscriber

       The list above is useless. You must export the pressure with Nodal Coordinates. Please insert an image of the Pressure plot from Mechanical with the elements visible.

Viewing 7 reply threads
  • The topic ‘how to claculate the contact area after deformation under sliding condition’ is closed to new replies.