


{"id":459251,"date":"2026-06-03T11:04:14","date_gmt":"2026-06-03T11:04:14","guid":{"rendered":"https:\/\/innovationspace.ansys.com\/forum\/forums\/topic\/3d-tensile-shear-analysis-of-bonded-joint-within-ansys-student-limits\/"},"modified":"2026-06-03T11:04:14","modified_gmt":"2026-06-03T11:04:14","slug":"3d-tensile-shear-analysis-of-bonded-joint-within-ansys-student-limits","status":"publish","type":"topic","link":"https:\/\/innovationspace.ansys.com\/forum\/forums\/topic\/3d-tensile-shear-analysis-of-bonded-joint-within-ansys-student-limits\/","title":{"rendered":"3D Tensile Shear Analysis of Bonded Joint within Ansys Student Limits?"},"content":{"rendered":"<p>&lt;p data-path-to-node=&#8221;6&#8243;&gt;Hello,&lt;\/p&gt;&lt;p data-path-to-node=&#8221;7&#8243;&gt;I am planning a 3D tensile shear analysis of a single lap joint (direct bonding of aluminum and resin) using PyMAPDL in Ansys Student 25.2. I have already successfully completed the 2D simulation, but I would like to know if this kind of 3D simulation is fundamentally possible within the free Student license in terms of functionality and accuracy.&lt;\/p&gt;&lt;p data-path-to-node=&#8221;8&#8243;&gt;&lt;strong data-path-to-node=&#8221;8&#8243; data-index-in-node=&#8221;0&#8243;&gt;[Analysis Conditions]<\/strong>&lt;\/p&gt;&lt;ul data-path-to-node=&#8221;9&#8243;&gt;<\/p>\n<li>&lt;p data-path-to-node=&#8221;9,0,0&#8243;&gt;&lt;strong data-path-to-node=&#8221;9,0,0&#8243; data-index-in-node=&#8221;0&#8243;&gt;Dimensions:<\/strong> Aluminum (45x18x1.5mm), PBT (50x10x3mm), Joint area (5x10mm) *Please see the attached image.&lt;\/p&gt;<\/li>\n<li>&lt;p data-path-to-node=&#8221;9,1,0&#8243;&gt;&lt;strong data-path-to-node=&#8221;9,1,0&#8243; data-index-in-node=&#8221;0&#8243;&gt;Bonding Method:<\/strong> Shared Nodes (Mesh Connection) without using CZM (Cohesive Zone Model).&lt;\/p&gt;<\/li>\n<li>&lt;p data-path-to-node=&#8221;9,2,0&#8243;&gt;&lt;strong data-path-to-node=&#8221;9,2,0&#8243; data-index-in-node=&#8221;0&#8243;&gt;Evaluation Region:<\/strong> Analyzing up to the elastic region is acceptable.&lt;\/p&gt;<\/li>\n<\/ul>\n<p>&lt;p data-path-to-node=&#8221;10&#8243;&gt;&lt;strong data-path-to-node=&#8221;10&#8243; data-index-in-node=&#8221;0&#8243;&gt;[My Questions]<\/strong>&lt;\/p&gt;<\/p>\n<ol start=\"1\">\n<li>&lt;p data-path-to-node=&#8221;11,0,0&#8243;&gt;&lt;strong data-path-to-node=&#8221;11,0,0&#8243; data-index-in-node=&#8221;0&#8243;&gt;Is the mesh count (128k) the only restriction? Is 3D analysis fundamentally supported in the free version?<\/strong>&lt;\/p&gt;&lt;p data-path-to-node=&#8221;11,0,0&#8243;&gt;Are there any hidden locks or restrictions on specific analysis algorithms or 3D features in the free student license? As long as the mesh count stays within the 128k node\/element limit, will the simulation run successfully just like the commercial version?&lt;\/p&gt;<\/li>\n<li>&lt;p data-path-to-node=&#8221;11,1,0&#8243;&gt;&lt;strong data-path-to-node=&#8221;11,1,0&#8243; data-index-in-node=&#8221;0&#8243;&gt;If I geometrically model micro-meter (&mu;m) order surface roughness on the joint interface, can the free version solve it accurately?<\/strong>&lt;\/p&gt;&lt;p data-path-to-node=&#8221;11,1,0&#8243;&gt;Since there is a huge scale difference between the overall mm-size dimensions and the &mu;m-size roughness, can the solver in the free version fundamentally handle this with high accuracy and precision?&lt;\/p&gt;<\/li>\n<li>&lt;p data-path-to-node=&#8221;11,2,0&#8243;&gt;&lt;strong data-path-to-node=&#8221;11,2,0&#8243; data-index-in-node=&#8221;0&#8243;&gt;Feasibility of using a completely smooth surface<\/strong>&lt;\/p&gt;&lt;p data-path-to-node=&#8221;11,2,0&#8243;&gt;If modeling the roughness is too difficult due to the mesh limit, is it realistic and feasible to run the 3D tensile shear analysis by simplifying the joint interface into a completely smooth surface with shared nodes within the Student version&#8217;s capabilities?&lt;\/p&gt;<\/li>\n<\/ol>\n<p>&lt;p data-path-to-node=&#8221;12&#8243;&gt;&lt;strong data-path-to-node=&#8221;12&#8243; data-index-in-node=&#8221;0&#8243;&gt;[Summary \/ Conclusion]<\/strong>&lt;\/p&gt;&lt;p data-path-to-node=&#8221;12&#8243;&gt;In short, I would like to know if this simulation is &lt;strong data-path-to-node=&#8221;12&#8243; data-index-in-node=&#8221;76&#8243;&gt;fundamentally impossible<\/strong> with the free license, or if it is &lt;strong data-path-to-node=&#8221;12&#8243; data-index-in-node=&#8221;136&#8243;&gt;fully possible as long as it fits within the mesh limit<\/strong>. If it is possible, are there any specific pitfalls, limitations, or points of caution I should be aware of when using the Student version?&lt;\/p&gt;&lt;p data-path-to-node=&#8221;13&#8243;&gt;I would appreciate any insights on whether the free Student version can handle this simulation.&lt;\/p&gt;&lt;p data-path-to-node=&#8221;14&#8243;&gt;Thank you!&lt;\/p&gt;&lt;p data-path-to-node=&#8221;14&#8243;&gt;&nbsp;&lt;\/p&gt;&lt;p data-path-to-node=&#8221;14&#8243;&gt;<img decoding=\"async\" src=\"https:\/\/innovationspace.ansys.com\/forum\/wp-content\/uploads\/sites\/2\/2026\/06\/03-06-2026-1780484561-mceclip0.png\" \/>&lt;\/p&gt;<\/p>\n","protected":false},"template":"","class_list":["post-459251","topic","type-topic","status-publish","hentry"],"aioseo_notices":[],"acf":[],"custom_fields":[{"0":{"_bbp_forum_id":["27791"],"_bbp_topic_id":["459251"],"_bbp_subscription":["619179","240","199"],"_bbp_author_ip":["133.25.249.231"],"_bbp_last_reply_id":["459447"],"_bbp_last_active_id":["459447"],"_bbp_last_active_time":["2026-06-08 04:44:01"],"_bbp_reply_count":["6"],"_bbp_reply_count_hidden":["0"],"_bbp_voice_count":["3"],"_bbp_engagement":["619179","240","199"],"_btv_view_count":["55"],"_bbp_topic_status":["unanswered"]},"test":"masaharu-watanabe-4zstu-hosei-ac-jp"}],"_links":{"self":[{"href":"https:\/\/innovationspace.ansys.com\/forum\/wp-json\/wp\/v2\/topics\/459251","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/innovationspace.ansys.com\/forum\/wp-json\/wp\/v2\/topics"}],"about":[{"href":"https:\/\/innovationspace.ansys.com\/forum\/wp-json\/wp\/v2\/types\/topic"}],"version-history":[{"count":0,"href":"https:\/\/innovationspace.ansys.com\/forum\/wp-json\/wp\/v2\/topics\/459251\/revisions"}],"wp:attachment":[{"href":"https:\/\/innovationspace.ansys.com\/forum\/wp-json\/wp\/v2\/media?parent=459251"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}