


{"id":364208,"date":"2024-04-25T13:08:04","date_gmt":"2024-04-25T13:08:04","guid":{"rendered":"\/forum\/forums\/reply\/364208\/"},"modified":"2024-04-25T13:08:04","modified_gmt":"2024-04-25T13:08:04","slug":"364208","status":"publish","type":"reply","link":"https:\/\/innovationspace.ansys.com\/forum\/forums\/reply\/364208\/","title":{"rendered":"Reply To: (Rolling) Sheet thickness after rolling doesn&#8217;t match the roller&#8217;s gap"},"content":{"rendered":"<p>&lt;p&gt;Thank you for taking the time to reply.&lt;br&gt;&lt;br&gt;Only sheet are yielding, both roller doesn&#8217;t have plastic strain.&lt;br&gt;Sheet only have frictionless support.&lt;br&gt;<img decoding=\"async\" src=\"\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049407-mceclip4.png\" \/>&lt;br&gt;After switch contact and target, should I make roll&#8217;s mesh smaller than sheet? (since contact should have smaller mesh than target)&lt;br&gt;When I use augmented lagrange, I always get an error, since like I don&#8217;t know how how to set a correct stiffness factor. (I use 10 in work roll to sheet, 1 in back roll to work roll, also set 0.01 penetration tolerance)&nbsp;&lt;br&gt;The reason I use back roll is my project is to obverse how different shape of backroll affect sheet&#8217;s surface shape. (Can&#8217;t get rid of back roll)&lt;br&gt;&lt;br&gt;If I have two contact setting like work roll, back roll and sheet. Is my setting correct?&lt;br&gt;<img decoding=\"async\" src=\"\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049317-mceclip2.png\" \/>&lt;br&gt;<img decoding=\"async\" src=\"\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049334-mceclip3.png\" \/>&lt;br&gt;Joint tolerance default value is 1e-7, I think is already small ,it should not chatting so much or I just misunderstood the value?&lt;br&gt;&lt;br&gt;After trying mesh solution, changing contact and target side, turn off trim contact and small sliding and I add a 0.05 stabilization damping factor.&lt;br&gt;Here is the result (I make mesh bigger to speed up the process)&lt;br&gt;The side of sheet&#8217;s deformation looks more consistent, which I think is good, but the y deformation still remain the same.&lt;br&gt;<img decoding=\"async\" src=\"\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714048613-mceclip0.png\" \/>&lt;br&gt;Mesh penetration (contact tool shows no penetration or very small like 0.0003 max, is this just graphic problem?)&lt;br&gt;You can see rolls mesh penetrate the sheet a little.&lt;br&gt;<img decoding=\"async\" src=\"\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714050438-Desktop2024.04.25-20.59.19.01-ezgif.com-video-to-gif-converter.gif\" alt=\"\" \/>&lt;\/p&gt;<\/p>\n","protected":false},"template":"","class_list":["post-364208","reply","type-reply","status-publish","hentry"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 4.9.10 - aioseo.com -->\n\t<meta name=\"description\" content=\"Thank you for taking the time to reply.Only sheet are yielding, both roller doesn&#039;t have plastic strain.Sheet only have frictionless support.After switch contact and target, should I make roll&#039;s mesh smaller than sheet? (since contact should have smaller mesh than target)When I use augmented lagrange, I always get an error, since like I don&#039;t know\" \/>\n\t<meta name=\"robots\" content=\"max-image-preview:large\" \/>\n\t<link rel=\"canonical\" href=\"https:\/\/innovationspace.ansys.com\/forum\/forums\/reply\/364208\/\" \/>\n\t<meta name=\"generator\" content=\"All in One SEO (AIOSEO) 4.9.10\" \/>\n\t\t<meta property=\"og:locale\" content=\"en_US\" \/>\n\t\t<meta property=\"og:site_name\" content=\"Ansys Learning Forum | Ansys Innovation Space\" \/>\n\t\t<meta property=\"og:type\" content=\"article\" \/>\n\t\t<meta property=\"og:title\" content=\"Reply To: (Rolling) Sheet thickness after rolling doesn\u2019t match the roller\u2019s gap | Ansys Learning Forum\" \/>\n\t\t<meta property=\"og:description\" content=\"Thank you for taking the time to reply.Only sheet are yielding, both roller doesn&#039;t have plastic strain.Sheet only have frictionless support.After switch contact and target, should I make roll&#039;s mesh smaller than sheet? (since contact should have smaller mesh than target)When I use augmented lagrange, I always get an error, since like I don&#039;t know\" \/>\n\t\t<meta property=\"og:url\" content=\"https:\/\/innovationspace.ansys.com\/forum\/forums\/reply\/364208\/\" \/>\n\t\t<meta property=\"og:image\" content=\"https:\/\/innovationspace.ansys.com\/forum\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049407-mceclip4.png\" \/>\n\t\t<meta property=\"og:image:secure_url\" content=\"https:\/\/innovationspace.ansys.com\/forum\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049407-mceclip4.png\" \/>\n\t\t<meta property=\"article:published_time\" content=\"2024-04-25T13:08:04+00:00\" \/>\n\t\t<meta property=\"article:modified_time\" content=\"2024-04-25T13:08:04+00:00\" \/>\n\t\t<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n\t\t<meta name=\"twitter:title\" content=\"Reply To: (Rolling) Sheet thickness after rolling doesn\u2019t match the roller\u2019s gap | Ansys Learning Forum\" \/>\n\t\t<meta name=\"twitter:description\" content=\"Thank you for taking the time to reply.Only sheet are yielding, both roller doesn&#039;t have plastic strain.Sheet only have frictionless support.After switch contact and target, should I make roll&#039;s mesh smaller than sheet? 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(since contact should have smaller mesh than target)When I use augmented lagrange, I always get an error, since like I don't know","inLanguage":"en-US","isPartOf":{"@id":"https:\/\/innovationspace.ansys.com\/forum\/#website"},"breadcrumb":{"@id":"https:\/\/innovationspace.ansys.com\/forum\/forums\/reply\/364208\/#breadcrumblist"},"datePublished":"2024-04-25T13:08:04+00:00","dateModified":"2024-04-25T13:08:04+00:00"},{"@type":"WebSite","@id":"https:\/\/innovationspace.ansys.com\/forum\/#website","url":"https:\/\/innovationspace.ansys.com\/forum\/","name":"Ansys Learning Forum","description":"Ansys Innovation Space","inLanguage":"en-US","publisher":{"@id":"https:\/\/innovationspace.ansys.com\/forum\/#organization"}}]},"og:locale":"en_US","og:site_name":"Ansys Learning Forum | Ansys Innovation Space","og:type":"article","og:title":"Reply To: (Rolling) Sheet thickness after rolling doesn\u2019t match the roller\u2019s gap | Ansys Learning Forum","og:description":"Thank you for taking the time to reply.Only sheet are yielding, both roller doesn't have plastic strain.Sheet only have frictionless support.After switch contact and target, should I make roll's mesh smaller than sheet? (since contact should have smaller mesh than target)When I use augmented lagrange, I always get an error, since like I don't know","og:url":"https:\/\/innovationspace.ansys.com\/forum\/forums\/reply\/364208\/","og:image":"https:\/\/innovationspace.ansys.com\/forum\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049407-mceclip4.png","og:image:secure_url":"https:\/\/innovationspace.ansys.com\/forum\/forum\/wp-content\/uploads\/sites\/2\/2024\/04\/25-04-2024-1714049407-mceclip4.png","article:published_time":"2024-04-25T13:08:04+00:00","article:modified_time":"2024-04-25T13:08:04+00:00","twitter:card":"summary_large_image","twitter:title":"Reply To: (Rolling) Sheet thickness after rolling doesn\u2019t match the roller\u2019s gap | Ansys Learning Forum","twitter:description":"Thank you for taking the time to reply.Only sheet are yielding, both roller doesn't have plastic strain.Sheet only have frictionless support.After switch contact and target, should I make roll's mesh smaller than sheet? 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