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General Mechanical

General Mechanical

Topics related to Mechanical Enterprise, Motion, Additive Print and more.

Elastic Perfectly Plastic – Plastic Zone Size and Shape – 2D Modified Single Edge Notched Tension

    • aimeri42
      Subscriber

      Dear community,

      I am analyzing a 2D modified single edge notched tension specimen for different a/W ratios. The geometry is shown in Figure 1. (The experimental study is done by Kirk and Sanford).

      The material is polypropylene (PP). For the elastic perfectly plastic model, Bilinear Kinematic Hardening was used with Tangent Modulus of 0. Could you please check and see if there is any mistake in the material data. The material data is shown in Figure 2.

      The fracture is modelled using Pre-Mesh Cracked.

      My goal is to find the plastic zone shape and size and compare it with Irwin' plastic zone.

      For the shape I am using isolines (shown in Figure 3 - equivalent elastic strain) but how could I determine which one is the plastic zone and how do I extract/know the length of plastic zone?


      Sincerely,

      aimeri42

    • peteroznewman
      Subscriber
      nYou can plot Equivalent Plastic Stain. The value is zero when the material is in the elastic range and above zero when the material has become plastic, so the 0 isoline is the zone of plasticity.n
    • aimeri42
      Subscriber
      Equivalent Plastic Strain is showing zero for the whole surface for most of the cases, which does not seem logical. If stress intensity factor is 360 MPa sqrt(mm), and Yield strength is 500 Mpa, the plastic zone radius is rp=1/2pi (Ki/Sy)^2 = 0.08mm, while it is showing zero in the equivalent plastic strain. nDo you have any idea why this is happening?n
    • peteroznewman
      Subscriber
      nIt could be due to the element size. If the plastic zone radius is 0.08 mm, but the element size is larger than that, then the Gauss points inside the element are still in the elastic zone, even though a corner of the element is in the plastic zone. You need elements smaller than 0.08 mm to have them become plastic.nWhat is the element size around the crack tip?n
    • aimeri42
      Subscriber
      I was using elements of size of 1 mm around the crack tip. I changed them to 0.5 mm (vertex sizing, radius 15 mm). There is still no equivalent plastic strain. It was giving me large deflection warning, turned the large deflection mode on, but still the same. nI think the reason why this is happening is because the plastic zone radius is much smaller than the structure, hence it is controlled by elastic strain. What do you think? n
    • peteroznewman
      Subscriber
      nYou need elements smaller than 0.08 mm around the crack tip to have them become plastic.n
    • aimeri42
      Subscriber
      nOh. A misread, sorry. Now the element size is 0.07mm. I created a named selection on the node as shown in the figure. I add the pre-crack on the named selection. However, the solution seems to not converge and gives me the following errors: nWhat could be the reason, or how I could fix it?.Figure 1. Node pre cracknn
    • peteroznewman
      Subscriber
      ArraynLook at the posts in the Google search of this site for the term unable to converge. There are many standard methods to resolve this situation.nhttps://www.google.com/search?q=site%3Aforum.ansys.com+%22unable+to+converge%22n
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